KEHORSS joins hands with Company S to achieve mutual growth through the "Exclusive Intelligent Workshop"
Company S is an industry-leading enterprise specializing in high-end smart hardware. Its core professional-grade products have captured significant global market share through outstanding performance.
Partnership Background
As Company S entered a rapid expansion phase, its existing supply chain system faced severe challenges:
· Increasingly complex product lines with high consistency requirements
· Significant market demand fluctuations requiring highly adaptable flexible capacity
· New product introduction speed directly determining market windows
· Existing supply chain and partnership models struggling to match its development status, creating pressure in global market competition
Solution
KEHORSS tailored an "Exclusive Smart Factory" for Company S:
· Partnership Model: Starting from "Joint Operation & Co-creation"
· Core Configuration: Dedicated production line + dedicated established team
· System Support: Full implementation of four exclusive architectures—physical, organizational, process, and data systems
Implementation Results
The acceleration of New Product Introduction (NPI) has been remarkable
The setup cycle for the new production line has been significantly shortened
The production efficiency indicators have seen significant improvement
Significant improvement in quality indicators
Improvement of delivery indicators
Improvement of cost optimization indicators
Speed and Agility
50%
New Product Introduction (NPI) cycle
Shortened from 3 months to 1.5 months (50% speed increase), with a target of 30 days, completed in 22 days (26.7% reduction), and achieved a 92% yield rate in the first month
92%
Establishment and acceptance cycle of new production line
The target was 30 days, but it was actually completed in 22 days (a reduction of 26.7%), and the yield rate reached 92% in the first month
Production Efficiency Leap
Average Monthly Capacity
Increased from <100,000 units to 300,000 units
200%
Per Capita Daily Output
Increased from 200 units to 458 units
129%
Equipment Utilization Rate
Increased from <50% to >75%
25%
Excellent Quality Metrics
≥95%
Batch Acceptance Rate
Steadily increased from ~80% to 95%
99.69%
Customer First Pass Yield (FPY)
Customer FPY reached 99.69%
60%
Monthly Customer Complaint Rate
Monthly customer complaints reduced from 5 to 2
Delivery and Cost Optimization Metrics Improvement
Production Plan Achievement Rate
Increased from 90% to 108%
108%
On-Time Delivery Rate
Has reached 100% for 12 consecutive months
100%
Average auxiliary material cost per unit
Reduced from ¥3.0 to ¥1.2
60%
Material loss rate
Controlled at 1.3‰, far below the industry average
1.3‰
KEHORSS's "Exclusive Intelligent Workshop" is more than just a supplier; it is like our dedicated manufacturing division. Their focus and professionalism give us the confidence to secure orders and make commitments, allowing us to strive for market expansion with complete peace of mind.
